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Tire manufacture

UHF RFID tyre tag for tire manufacturing identification

RFID gives tyre makers and fleet operators something a barcode never can: every tyre carries a unique, machine-readable identity that survives the factory floor and the road. Identium supplies UHF tyre tags and readers for tyre manufacturing, distribution and fleet management in India.

Where RFID fits in the tyre lifecycle

  • Work-in-progress tracking — identify each unit as it moves between building, curing and inspection, so the stage and history of every tyre is visible. See Manufacturing & WIP.
  • Finished goods and dispatch — read entire stillages of tyres at the dock door without line-of-sight, and verify that the right SKUs leave on the right truck.
  • Warranty and anti-counterfeit — a serialised tyre ID links each unit to its production batch for claims, recalls and grey-market checks.
  • Fleet and retread management — record mounted position, rotations, tread inspections and retread cycles against each tyre’s history.
  • Mould and tooling identification — heat-resistant tags keep curing moulds and fixtures on the maintenance register.

Tags and readers built for tyres

Our UHF tyre tag (model UTTR6, 95 × 35 × 2 mm) mounts on the inside of the tyre and reads at up to 3 m — see rugged RFID tags for specifications. At gates, conveyors and dock doors we deploy fixed UHF readers, with handheld readers for yard counts and inspections.

CX1500N handheld RFID reader for tyre yard counts and inspections UHF RFID gate reader for tyre dispatch dock doors

Also see RFID for automotive. Ready to serialise your production? Talk to our team to discuss a pilot for your plant.

Making tyre RFID read reliably on a real plant floor

The frequency, and why. Tyre tracking is a passive UHF job. In India that means the 865-868 MHz band, which WPC has kept delicensed for RFID — the position as of 2026, though it is worth checking the current WPC notification before you freeze a specification — using EPC Gen2 / ISO/IEC 18000-63, the passive-UHF protocol marketed as RAIN RFID. Tyres have to be identified in bulk, at a distance, while they move on a conveyor or sit stacked on a stillage, which rules out HF 13.56 MHz and NFC, where the read range is a matter of centimetres. Identium’s UHF readers and antennas are WPC-approved for the Indian band, and every reader ships with an SDK, demo app and source code, so your MES or WMS team can pull reads straight into the systems you already run.

Rubber is the hard part. Carbon-black-loaded rubber absorbs RF, and steel belts and bead bundles behave like a partial ground plane. That is why a tyre tag is specified for a shorter range than a rugged pallet tag of comparable size. Treat every range figure — ours included — as typical rather than guaranteed: it moves with tag position, antenna gain, reader power, orientation and how the tyres are stacked. Two practical consequences. Tell us at which stage the tag goes on, into the green tyre before vulcanisation or onto the cured inner liner, because it changes which tag body we specify. And read stacks side-on rather than from overhead, since tyres on top tend to shield the ones below.

What to tag, and with what

ItemSuitable tagNotes
Cured tyre, inner linerUTTR6 UHF tyre tagThin profile for inner-liner mounting; confirm the mounting stage with us before ordering
Curing mould, container, segmentCR400 ceramic on-metal tag, 10 x 5 x 3 mm, IP68Rated -40 to +100 deg C — check that against the actual temperature at your chosen mounting point, not the mould’s peak
Steel stillage, rack, trolleyMetal-mount rugged tag (UMMGT or UMT60 class)Steel needs a metal-mount design; a plain label will not read on it, and the larger tag body generally buys more range for yard and dock passes
Plastic crate, bin or palletRugged pallet-class tag (UMT12 class)Tell us the surface material — a tag specified for plastic and one specified for steel are not interchangeable

Encode at source. Where the chip offers user memory, batch, mould number and build date can be written alongside the EPC, so a handheld identifies a tyre in a yard or a dealer’s store even when it is off-network. We laser-mark, print, encode and serialise to your numbering scheme before dispatch, and units are tested in-house before they leave Delhi.

Frequently asked questions

Can an RFID tyre tag survive the curing press, or must it go on after vulcanisation?

Assume post-cure mounting unless you have agreed otherwise with us in writing. The tag Identium lists for tyres, the UTTR6, is a thin body specified for mounting inside the tyre; its datasheet carries no cure-cycle rating, so do not assume it will come through a press intact. Embedding a tag in a green tyre before vulcanisation is a different construction problem and has to be specified against your actual press, so send us the temperature, dwell time and pressure at the intended mounting point and we will tell you what is buildable rather than guess. Curing moulds and containers are a separate exercise again. A sealed ceramic on-metal tag such as the CR400 suits the mould as a tracked asset, but its operating window is -40 to +100 deg C, well below cure temperature, so the mounting point has to sit somewhere that stays inside that window.

What does an RFID tyre tracking system cost?

Identium quotes against a written specification rather than publishing a rate, because most of this is built to a spec rather than picked off a shelf. On the consumable side cost moves with annual tag volume, with the tag construction (a thin tyre tag for the inner liner, a sealed ceramic tag for moulds and a metal-mount tag for steel stillages are three different products at three different prices), and with whether tags arrive already encoded and serialised to your numbering scheme. On the fixed side it is the number of read points and how many antennas each one needs, since a conveyor station, a dock-door portal and a yard handheld are costed separately, plus the integration effort against your MES or WMS. Send your annual tag volume, the stages you want to read and a plant layout, and you get a line-by-line quote instead of a ballpark.

Do we need a licence or approval to run UHF RFID readers inside a tyre plant in India?

For the frequency itself, no individual user licence. India's RFID allocation is 865-868 MHz under the 2021 WPC short-range-device rules, and WPC has kept low-power use in that band exempt from licensing — that is the position as reported in 2026, and you should confirm the current WPC notification before freezing a tender clause, because the power limits and operating conditions are set there rather than by a supplier. The compliance burden falls mainly on the equipment, so what belongs in your specification is band-correct readers and antennas carrying WPC approval, and you should ask the supplier for that paperwork rather than take a datasheet's word for it. Identium's UHF readers and antennas are WPC-approved for India's licence-exempt UHF RFID band, and Identium is BIS certified. Watch for imported readers configured for 902-928 MHz, the US allocation: those are not approved for Indian deployment.

Our tyres are exported. Will the same tag read on our customer's readers overseas?

The protocol travels; the antenna tuning does not always. Tyre tagging uses passive UHF running EPC Gen2, formally ISO/IEC 18000-63 and marketed as RAIN RFID, and that is the same air interface a reader speaks anywhere in the world, so a compliant reader overseas should interrogate your tag. What differs is the band it transmits on: 865-868 MHz in India, 902-928 MHz in the United States, other allocations elsewhere. Tag antennas are tuned, so a tag optimised for the Indian band typically reads at a shorter distance on a US reader than it does at home, and how much shorter depends on the tag, the reader settings and the rubber and steel around it. Tell us the destination markets at enquiry stage so the tuning is decided once. And agree the EPC numbering format with your customer before anything is encoded, which catches out more programmes than the radio does.

Can we tag tyres that are already cured and sitting in the warehouse, and how do we avoid duplicate IDs?

Yes, and back-tagging finished stock needs no change to the production line: the inner liner is cleaned and the tag applied by adhesive or epoxy, which is slower per tyre than tagging in line but disturbs nothing upstream. The discipline that matters is uniqueness, because every tyre must carry exactly one identity and a repeated EPC is very hard to unpick once the tyres have shipped. Decide before you start whether Identium supplies tags pre-encoded inside a reserved serial range, or whether your team writes the EPC at the point of application using a handheld or a desktop UHF reader, and keep a register of which ranges have been issued to which shift or plant. Custom tags are typically a five to ten day turnaround from our Delhi factory and are tested in-house before dispatch, so allocate the serial blocks while the order is still in production.

Need pricing, samples or a demo?

Talk to our RFID specialists — we manufacture in India and ship nationwide.